HONDA
2012 - 2016 HONDA CRF 450 R

CRF 450 R (2012 - 2016)

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Honda CRF450R [2012-2016]: A Timeless Motocross Weapon Revisited

Introduction

The Honda CRF450R needs no introduction in motocross circles. Between 2012 and 2016, this machine solidified its reputation as a podium-chasing workhorse that balanced raw power with surprising refinement. While newer models have since emerged, this generation remains a favorite among riders who value mechanical simplicity, bulletproof reliability, and a chassis that feels like an extension of their instincts. After spending a day thrashing a well-maintained 2014 example through rocky trails and sandy berms, it’s easy to see why this bike still commands respect—and why so many owners refuse to part with theirs.


Engine: Controlled Fury in a Single Cylinder

At the heart of the CRF450R lies its 449.7cc liquid-cooled single-cylinder engine—a masterpiece of controlled aggression. Honda’s PGM-FI fuel injection (introduced in 2012) delivers crisp throttle response compared to carbureted rivals of its era. The 96mm bore and 62.1mm stroke configuration prioritize mid-range punch over outright top-end scream, producing 51–56 HP (38–41 kW) and 47.7–48 Nm (35.2–35.4 lb-ft) of torque.

Twist the throttle, and the engine builds power linearly, avoiding the abrupt "hit" that could overwhelm less experienced riders. Yet, it’s far from docile. Between 6,500 RPM (where torque peaks) and 9,000 RPM, the CRF pulls with a relentless, almost electric urgency. The 5-speed transmission shifts with Honda’s trademark precision, though the clutch demands a firm hand during aggressive starts or technical sections.

Standout features:
- Unicam® Valve Train: Simplifies maintenance with fewer moving parts while enabling a compact cylinder head. Valve clearance checks (intake: 0.13–0.19 mm / 0.005–0.007 in; exhaust: 0.25–0.31 mm / 0.010–0.012 in) are less frequent than competitors.
- Liquid Cooling: Keeps temps stable even during prolonged hill climbs or slow-speed trail work.


Chassis & Handling: Precision Meets Durability

The CRF450R’s twin-spar aluminum frame strikes a near-mythic balance between stiffness and flex. At 109–111 kg (240–245 lbs) ready-to-ride, it feels lighter than the scales suggest. The 954 mm (37.5 in) seat height suits taller riders, though shorter pilots can shave foam or opt for a lowering link.

On the track, the chassis shines. The 1,492 mm (58.7 in) wheelbase and 27° rake angle deliver razor-sharp turn-in, while the 330 mm (13 in) ground clearance laughs at deep ruts and rogue logs. The bike’s weight distribution leans slightly forward, which rewards aggressive riders who attack corners with their weight over the front wheel.

Dunlop’s stock tires (80/100-21 front, 120/80-19 rear) provide predictable grip in most conditions, though serious racers will appreciate upgrading to modern rubber for hard-packed or muddy terrain.


Suspension: Adjustability for Every Terrain

Honda paired the CRF with premium KYB suspension throughout this generation:
- Front: 48mm inverted forks (650 ml oil capacity) with adjustable rebound and compression damping. The 2016 model introduced a game-changing Pneumatic Spring Fork (PSF), allowing air pressure tuning instead of traditional springs.
- Rear: KYB Pro-Link shock with separate low/high-speed compression adjusters and 315 mm (12.4 in) of wheel travel.

Out of the box, the setup favors intermediate riders. Beginners might find it stiff over small bumps, while experts can dial in sag (recommended: 100–105 mm / 3.9–4.1 in) and damping to suit their weight and track conditions.


Brakes: Confidence When It Matters

The CRF450R’s braking system prioritizes modulation over outright bite:
- Front: Single 240–220 mm rotor gripped by a twin-piston Nissin caliper.
- Rear: 220 mm rotor with a single-piston caliper.

While not as aggressive as European rivals, the brakes excel in slippery conditions where abrupt stops could trigger slides. Pad wear is minimal, but swapping to sintered pads (available at MOTOPARTS.store) enhances performance for hardcore motocross use.


Competition: How the CRF Stacks Up

Yamaha YZ450F (2010–2013)

  • Pros: Softer suspension for beginners, broader powerband.
  • Cons: Heavier steel frame, carbureted until 2013.
    Verdict: The CRF outhandles the YZ in tight corners but concedes low-end torque.

Kawasaki KX450F (2011–2016)

  • Pros: Stronger bottom-end pull, lighter feel.
  • Cons: Frequent valve adjustments, harsh stock suspension.
    Verdict: A toss-up for power junkies; Honda wins on reliability.

KTM 450 SX-F (2012–2016)

  • Pros: Electric start, hydraulic clutch, cutting-edge chassis.
  • Cons: Costly parts, demanding maintenance schedule.
    Verdict: KTM leads in tech, but the CRF remains the frugal rider’s choice.


Maintenance: Keeping the Beast Alive

Valve Checks

  • Frequency: Every 30 hours (15 for racers).
  • Tip: Use feeler gauges (0.13–0.19 mm intake / 0.25–0.31 mm exhaust) when the engine is cold.

Oil Changes

  • Engine Oil: 620 ml of 10W-30 (API SG+) with filter; replace every 10–15 hours.
  • Transmission: 640 ml of 10W-30; change every 20 hours.

Chain & Sprockets

  • Stock Setup: 13/48 teeth with 520 chain (116 links).
  • Upgrade: Fit a DID ERT2 chain and steel sprockets for longevity.

Cooling System

  • Capacity: ~1.0L of ethylene glycol coolant. Flush annually and inspect hoses for cracks.

Pro Tip

Replace the stock NGK SILMAR9A-9S/SILMAR10A-9S spark plugs every 50 hours, and check the electrode gap (0.8–0.9 mm / 0.031–0.035 in) during oil changes.


Final Thoughts

The 2012–2016 CRF450R isn’t just a motorcycle—it’s a statement. Honda engineers distilled decades of motocross wisdom into a package that forgives novice mistakes yet rewards expert technique. While newer bikes boast flashier tech, this generation’s simplicity makes it a canvas for customization. Whether you’re bolting on a grippier seat, upgrading to adjustable levers, or fine-tuning suspension with aftermarket shims, MOTOPARTS.store has the gear to keep your CRF fighting fit for another decade of roost-throwing glory.




Specifications sheet

Engine
Stroke: Four-stroke
Max power: 41 kW | 55.0 hp
Max torque: 48 Nm
Fuel system: Programmed Fuel Injection (PGM-FI), 46mm throttle body
Max power @: 9000 rpm
Displacement: 450 ccm
Fuel control: Single Overhead Cams (SOHC)
Max torque @: 7000 rpm
Bore x stroke: 96.0 x 62.1 mm (3.8 x 2.4 in)
Configuration: Single
Cooling system: Liquid
Compression ratio: 12.5:1
Number of cylinders: 1
Additional
Battery: 12V 6Ah
Starter: Kick
Ignition: Full transistor with electronic advance
Color options: Red/White
Dimensions
Wheelbase: 1492 mm (58.7 in)
Dry weight: 111
Seat height: 955 mm (37.6 in)
Overall width: 827 mm (32.6 in)
Overall height: 1271 mm (50.0 in)
Overall length: 2191 mm (86.3 in)
Ground clearance: 330 mm (13.0 in)
Fuel tank capacity: 6.4 L (1.69 US gal)
Drivetrain
Chain type: 520
Final drive: chain
Chain length: 116
Transmission: 5-speed
Rear sprocket: 48
Front sprocket: 13
Maintainance
Rear tire: 120/80-19
Engine oil: 10W30
Front tire: 80/100-21
Break fluid: DOT 4
Spark plugs: NGK SILMAR9A-9S, NGK SILMAR10A-9S
Spark plug gap: 0.8–0.9 mm
Coolant capacity: 1.0
Gearbox oil type: SAE 10W-30
Forks oil capacity: 1.3
Engine oil capacity: 1.8
Gearbox oil capacity: 0.64 L
Engine oil change interval: Every 15 hours of operation (motocross use)
Valve clearance (intake, cold): 0.13–0.19 mm
Valve clearance (exhaust, cold): 0.25–0.31 mm
Recommended tire pressure (rear): 1.0 bar (14.5 psi)
Recommended tire pressure (front): 1.0 bar (14.5 psi)
Chassis and Suspension
Frame: Aluminium twin-spar
Trail: 116 mm (4.6 in)
Rear brakes: Single 220 mm disc, single-piston caliper
Front brakes: Single 240 mm disc, twin-piston caliper
Rear suspension: Pro-Link KYB monoshock, adjustable spring preload/rebound damping
Front suspension: 48mm inverted KYB Air-Oil-Separate (AOS) fork, adjustable rebound/compression damping
Rake (fork angle): 27.0°
Rear wheel travel: 315 mm (12.4 in)
Front wheel travel: 310 mm (12.2 in)






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